ComPAC DC-DC Switchers 50 to 600W 1-3 Outputs TM Product Highlights ComPAC delivers up to 600W from one, two, or three outputs in a package just 0.99" (25,2mm) in height with the field proven performance, high efficiency and high reliability inherent in Vicor's component level power converters. ComPAC meets British Telecom and European norms for input surge withstand and meets conducted emissions of EN55022 Class B. ComPAC is offered with input voltage ranges optimized for industrial and telecommunication applications and provides extended input overvoltage capability, input reverse polarity protection, undervoltage lockout, and master disable. Features Inputs 24, 48, and 300Vdc CE marked Any output: 1 to 95Vdc 80-90% efficiency Input surge withstand: British Telecom BTR 2511, EN-61000-4-5 Up to 10W/cubic inch Meets British Telecom BTR 2511, EN55022 Class B conducted emissions Overvoltage shutdown Reverse polarity protected Master disable UL, CSA, TUV (IEC 950) ComPAC Configuration Chart Total Power Single Outputs: 50-200W Use the configuration chart at the right to define your Vicor part number(s). Part No. Dimensions VI-LC - 8.6" x 2.5" x 0.99" (218,4 x 63,5 x 25,2mm) 100-400W VI-MC - 8.6" x 4.9" x 0.99" (218,4 x 124,5 x 25,2mm) 300-600W VI-NC - 8.6" x 7.3" x 0.99" (218,4 x 185,4 x 25,2mm) 100-400W VI-PC - 8.6" x 4.9" x 0.99" (218,4 x 124,5 x 25,2mm) 150-600W VI-QC - 8.6" x 7.3" x 0.99" (218,4 x 185,4 x 25,2mm) Triple Outputs: 150-600W VI-RC Dual Outputs: Conduction Cooled Models Available Add "-CC" to the end of the part number. (Consult factory for details.) Output Voltage Input Voltage Nominal Range 1 = W= 3 = N = 6 = 24V 24V 48V 48V 300V 5V Outputs 150W 200W Max output for (1) (2) Z 2V Y 3.3V 0 5V X 5.2V W 5.5V V 5.8V T 6.5V R 7.5V 21 - 32V (1) 18 - 36V (1) 42 - 60V (2) 36 - 76V (2) 200 - 400V (2) <5V Outputs 30A 40A M 10V 1 12V P 13.8V 2 15V N 18.5V 3 24V L 28V J 36V 8.6" x 7.3" x 0.99" (218,4 x 185,4 x 25,2mm) - Product Grade E C I M K 40V 4 48V H 52V F 72V D 85V B 95V = = = = Output Power/Current Vout 5V Y = 50W X = 75W W = 100W V = 150W U = 200W -10C to +85C -25C to +85C -40C to +85C -55C to +85C Output Power/Current Vout 5V W = 100W V = 150W U = 200W S = 300W Q = 400W Vout < 5V 10A 15A 20A 30A 40A Output Power/Current Vout 5V S = 300W P = 450W M = 600W Vout < 5V 20A 30A 40A 60A 80A Vout < 5V 60A 90A 120A Long Term Safe Operating Area Curves (1% duty cycle max. Zs=0.5; for short duration transient capability refer to page 3.) 48V Input R.E. 160V 100V S.D. 10ms 100 S.D. 276V 125V 36V 32V 1000 21V 0.1 1 10ms 100 R.E. I.S.W. Full Load 500V 100V S.D. 36V 0.1 1 10ms 100 S.D. 1000 1 of 4 S.D. Normal Operating Area 200V 0.1 500ms I.S.W.: Input surge withstand, no degradation of performance. R.E.: Ratings Exceeded S.D.: Shutdown ComPAC 10/02 I.S.W. Full Load 400V Normal Operating Area 18V 1000 R.E. 800V 76V Normal Operating Area Normal Operating Area 1 100V 300V Input 48V Wide Range Input Wide Range R.E. I.S.W. Full Load I.S.W. Full Load 60V 42V 0.1 24V Inputs Standard 100V 1 10ms 100 1000 500ms ComPAC Specifications (Typical at 25C, nominal line and 75% load, unless otherwise specified) PARAMETER MIN E-GRADE TYP MAX MIN 32 36 60 76 400 2 21 18 42 36 200 1.35 4 C-, I-, M-GRADE TYP MAX BROWNOUT* TRANSIENT** UNITS NOTES Vdc Vdc Vdc Vdc Vdc Watts mA See Fusing Information below See Fusing Information below See Fusing Information below See Fusing Information below See Fusing Information below Input Characteristics 24V 24V Wide 48V 48V Wide 300V No load power dissipation3 Master disable input current 3 (Absolute max., 20 mA) Quiescent Input current 3 logic disable 21 18 42 36 200 1.35 4 24 24 48 48 300 7 10 24 24 48 48 300 32 36 60 76 400 2 18 n/a 36 n/a 170 36 n/a 72 n/a 425 Sink or source into disable optocoupler 7 10 mA 2% 0.5% 1% 0.5% 0.05% 0.2% 0.01 0.02 1% 0.2% 0.5% 0.02 VNOM VNOM VNOM %/C %/1k hours 150mV 5% 3% 110% 60mV 2% 0.75% Vp-p Vp-p Vp-p 20 MHz bandwidth 20 MHz bandwidth 20 MHz bandwidth 50% 100mV 3% 1.5% 110% Volts 125% 135% 140% 0.5 115% 105% 20% 135% 125% 130% VNOM INOM INOM 0.25V max. neg. leg Recycle power Automatic restart 105 85 C C Reverse polarity protection Current drawn from source when disabled No damage to unit with external fuse Output Characteristics (applies to each output individually) Setpoint accuracy Load/line regulation Load/line regulation Output temperature drift Long term drift Output ripple 2V, 3.3V 5V 10-48V Output voltage trimming1 50% Total remote sense compensation1 0.5 OVP set point Current limit 105% 2 Short circuit current 20% 1% 0.02 0.02 125% LL to HL, 10% to full load LL to HL, no load to full load Over rated temperature Thermal Characteristics Efficiency Shutdown temp. -- case Operating temp. -- case 90 78-88% 95 105 85 90 80-90% 95 @5V and higher Cool and recycle power to restart See Thermal Curves Isolation Characteristics Isolation Input to output Output to case Input to case 4,242 707 2,121 Vdc Vdc Vdc 4,242 707 2,121 Mechanical Specifications Weight3 19.2 (544) 19.2 (544) Ounces (Grams) Fusing Information Input voltage LC series (200W) MC, PC series (400W) NC, QC, RC series (600W) 24V 10A 20A 35A 48V 7A 15A 25A 300V 2A 4A 6A Safety Agency Approvals UL, CSA, TUV, VDE, IEC 950, CE Marked Environmental Characteristics/Product Grade Designators (Temperatures apply to product case.) E-Grade C-Grade I-Grade Storage temperature -20C to +100C -40C to +100C -55C to +100C Operating temperature -10C to +85C -25C to +85C -40C to +85C M-Grade -65C to +100C -55C to +85C EMI / EMC Characteristics (Performed on selected samples representative of the ComPac product family.) Input surge withstand (Up to 200 mS, Zs = .5, no interruption of performance, see: Long Term Safe Operating Area Curves, pg.2) IEC 61000-4-5 level 2 Conducted Emissions ESD British Telecom BTR 2511, Issue 2 EN 55022, class B IEC 61000-4-2 level 4 *Brownout 75% of rated load. **Transient voltage for one second. 110V, 12V and 15V outputs, trim range 10%. Consult factory for wider trim range. voltages of 5V or less incorporate foldback current limiting, outputs greater than 5V incorporate straight line current limiting. 3For MC, PC series, multiply by 2; for NC, QC, RC series, multiply by 3. 2Output ComPAC 10/02 2 of 4 Thermal Curves, 5V Output (Standard heatsink) 50 LFM 100 LFM 250 LFM 750 LFM 500 LFM 1000 LFM 600 175 350 525 150 300 450 100 75 Output Power (Watts) 125 Output Power (Watts) 200 400 Output Power (Watts) Output Power (Watts) Output Power (Watts) Output Power (Watts) FREE AIR 250 200 150 375 300 225 50 100 150 25 50 75 0 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 0 85 0 5 10 15 20 25 Ambient Temperature (Deg.(Deg. C) Ambient Temperature C) 30 35 40 45 50 55 60 65 70 75 80 0 85 5 10 15 20 AmbientTemperature Temperature (Deg. C) C) Ambient (Deg. LC Series 25 30 35 40 45 50 55 60 65 70 75 80 85 65 70 75 80 85 65 70 75 80 85 65 70 75 80 85 Ambient Temperature(Deg. (Deg. C)C) Ambient Temperature MC, PC Series NC, QC, RC Series Thermal Curves, 10V to 48V Output (Standard heatsink) 50 LFM 100 LFM 250 LFM 750 LFM 500 LFM 1000 LFM 400 600 175 350 525 150 300 450 100 75 50 250 Output Power (Watts) 125 Output Power (Watts) 200 Output Power (Watts) Output Power (Watts) Output Power (Watts) Output Power (Watts) FREE AIR 200 150 100 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 0 85 225 150 0 0 0 300 75 50 25 375 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 0 85 5 10 15 20 Ambient (Deg. AmbientTemperature Temperature (Deg. C) C) LC Series 25 30 35 40 45 50 55 60 Ambient Temperature (Deg. C) C) Ambient Temperature (Deg. AmbientTemperature Temperature (Deg. C) C) Ambient (Deg. MC, PC Series NC, QC, RC Series Thermal Curves, 5V Output (H1 heatsink) 50 LFM 100 LFM 250 LFM 750 LFM 500 LFM 1000 LFM 600 350 525 150 300 450 100 75 50 250 200 150 100 25 50 0 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Output Power (Watts) 125 Output Power (Watts) 400 175 Output Power (Watts) 200 Output Power (Watts) Output Power (Watts) Output Power (Watts) FREE AIR 85 375 300 225 150 75 0 0 5 10 15 20 AmbientTemperature Temperature (Deg. C) C) Ambient (Deg. LC Series 25 30 35 40 45 50 55 60 65 70 75 80 85 0 5 10 15 20 25 30 35 40 45 50 55 60 Ambient Temperature (Deg. Ambient Temperature (Deg. C) C) Ambient (Deg. AmbientTemperature Temperature (Deg. C) C) MC, PC Series NC, QC, RC Series Thermal Curves, 10 to 48V Output (H1 heatsink) 50 LFM 100 LFM 250 LFM 750 LFM 500 LFM 1000 LFM 600 350 525 150 300 450 100 75 50 250 200 150 100 25 50 0 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Temperature (Deg.C) C) AmbientAmbient Temperature (Deg. LC Series ComPAC 10/02 3 of 4 75 80 85 Output Power (Watts) 125 Output Power (Watts) 400 175 Output Power (Watts) 200 Output Power (Watts) Output Power (Watts) Output Power (Watts) FREE AIR 375 300 225 150 75 0 0 5 10 15 20 25 30 35 40 45 50 55 Ambient Temperature (Deg. C) 60 65 70 75 80 85 0 5 10 15 20 25 30 35 40 45 50 55 60 Ambient Temperature (Deg. C) Ambient Temperature (Deg. C) Ambient Temperature (Deg. C) MC, PC Series NC, QC, RC Series Mechanical Drawings All Models 1 2 3 4 5 INPUTS Ground -Input +Input DisableDisable+ Measure case temperature on this surface. 0.99 (25,15) Standard Heatsink 0.5 (12,57) 8.63 .025 STANDARD UNITS (219,2,64) OUTPUTS A +Output B +Sense C Trim D -Sense E -Output 0.41 (10,4) 1.37 (34,80) Optional Heatsink (H1) 1.12 (28,4) 0.5 (12,57) 9.25 .120 OPTIONAL HEATSINK (H1) (235,0 3,05) LC Series 0.18 (4,6) 2.76 (70,1) 3 0.20 (5,1) 2 0.19 2.156 (4,8) (54,76) 1 12 4 OUTPUT 1 5 0.91 ( 23,1) 2.54 (64,5) 6.00 (152,4) B C D E 0 0.41 (10,41) 0.75 (19,05) 1.14 (28,96) 1.53 (38,86) 2.11 (53,59) 0.25 TYP #8-32 STUD 2 PLACES o0.150 0.005 THRU 4 PLACES (o3,81 0,13) 0.20 (5,1) A MC, PC Series 2 1 B C D OUTPUT 1 12 4 3 0.20 (5,1) A B C D E 5 4.562 (115,87) OUTPUT 1 4.96 A 0.19 2.281 (4,8) (57,94) 3.04 3.58 (77,2) (90,9) (126,0) 2.76 (70,1) OUTPUT 2 6.00 (152,4) 0.18 (4,6) E o0.150 0.005 THRU 5 PLACES (o3,81 0,13) A B C D E 0 0.41 (10,41) 0.75 (19,05) 1.14 (28,96) 1.53 (38,86) 2.11 (53,59) 2.83 (71,88) 3.17 (80,52) 3.56 (90,42) 3.95 (100,33) 4.53 (115,06) 4. 0.25 TYP #8-32 STUD 4 PLACES #10-32 STUD 2 PLACES NC, QC, RC Series 2.76 (70,1) 0.19 2.288 (4,8) (58,12) 4.42 4.96 (112,3) (126,0) 3 2 0.20 (5,1) 12 4 B C D 1 B C D E E A B C D E B C D E o0.150 0.005 THRU 6 PLACES (o3,81 0,13) A A 2.420 (61,47) #10-32 STUD 2 PLACES OUTPUT 1 7.00 5 (177,8) OUTPUT 1 7.380 (187,45) A OUTPUT 2 A OUTPUT 3 #8-32 STUD 2 PLACES B C D E #10-32 STUD 2 PLACES ComPAC 10/02 OUTPUT 1 6.00 (152,4) OUTPUT 2 0.18 (4,6) A B C D E 0 0.41 (10,41) 0.75 (19,05) 1.14 (28,96) 1.53 (38,86) 2.11 (53,59) 2.83 (71,88) 3.17 (80,52) 3.56 (90,42) 3.95 (100,33) 4.53 (115,06) 5.25 (133,35) 5.59 (141,99) 5.98 (151,89) 6.37 (161,80) 6.95 (176,53) 0.25 TYP #8-32 STUD 6 PLACES 4 of 4