HYP_DOseries_supl_4prt.qxd:Layout 1 12/24/09 8:19 AM Page 2 GLOBAL SALES OFFICES America Russia Hypertronics Corporation Hypertronics Corporation 16 Brent Drive Hudson, MA 0174, USA t: +1 (0) 978 5680451 f: +1 (0) 978 5680680 e: info@hypertronics.com c/o John Crane Sealing Systems B.Afanasyevsky per., 41A Moscow 119019 Russia t / f: +78452 462149 e: inforussia@hypertronics.com Asia Europe Hypertac China Hypertac Limited Unit F1, 7th Floor, East Ocean Center Phase II, No.618 Yan'An Road East Shanghai, China 200001 t: +86 21 3318 4650 f: +86 21 5385 5377 e: infochina@hypertronics.com 36 Waterloo Road London NW2 7UH, UK t: +44 (0) 20 8450 8033 f: +44 (0) 20 8208 4114 e: info@hypertac.co.uk Hypertac India c/o John Crane Sealing Systems India Pvt. Ltd. No.11, 1st Phase Peenya Industrial Area, Bangalore-560058, India t: +91 80 2839 2200 f: +91 80 2839 8205/06 e: info@hypertac.fr Hypertac Japan Toward-senju No.1, 801, Senju 3-6, Adachi, Tokyo, Japan, 120-0034 t: +81-3-3870-8205 f: +81-3-3870-8264 e: info.japan@hypertac.it FOR FURTHER INFORMATION VISIT Hypertac SpA Via P.D. Da Bissone 7A, 16153 Genova-Sestri P., Italy t: +39 0 10 60361 f: +39 0 10 6036280 e: info@hypertac.it Hypertac GmbH Ulrichsberger Strae 17, 94469 Deggendorf, Germany t: +49 (0) 991 250120 f: +49 (0) 991 2501244 e: info@hypertac.de Hypertac S.A. 31 rue Isidore Maille, 76410 St. Aubin Les Elbeuf, France t: +33 (0) 2 32969176 f: +33 (0) 2 32969170 e: info@hypertac.fr www.hypertronics.com Distributor Copyright(c) 2010 Hypertronics Corporation - All rights reserved. Hypertac is a registered trademark of Smiths and/or its subsidiaries and affiliates. HYPERTRONICS and the H logo are trademarks of Hypertronics Corporation. 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HYP-039-0110 D SERIES SUPPLEMENT TO HYPERTRONICS 2010 FULL LINE CATALOG HYP_DOseries_supl_4prt.qxd:Layout 1 12/24/09 8:19 AM Page 4 D Series D Series Circular Plastic Connectors * * * * * * * * Panel Mount Receptacle (EE) Cable Mount Receptacle (EP) D01 Shown D01 Shown 3, 4, 5, 7, 9, 12 and 25 position models 1 to 8 Amps per contact Mixed signal and power or coax available Each connector half accepts pins or sockets High temp ULTEM plastic body Quick disconnect push button release Alignment and polarization provided by housing Crimp, solder cup, and pc contacts Connector Dimensions P EE1 EE/EP Plug Panel Mount Receptacle Receptacle Mating Face EP Cable Mount Receptacle Mounting Dimensions Hole Punches Part Number Series Maximum Recommended Panel Thickness in Steel TBD D00 0.048 [1.25] T1903 T1904 D01 D02 0.048 [1.25] 0.062 [1.60] Dimension D00 Housing D01 Housing D02 Housing A 0.788 [20.00] 1.142 [29.00] 1.358 [34.50] B 1.096 [27.83] 1.614 [41.00] 1.950 [49.50] C 1.181 [30.00] 1.732 [44.00] 2.087 [53.00] D N/A 2.400 [61.00] 2.953 [75.00] Plug (P) D01 Shown F N/A 1.500 [38.00] 1.772 [45.00] G Dia. N/A 0.512 [13.00] 0.709 [18.00] H Cable Dia. 0.089 [2.50] Min. 0.158 [4.00] Max. 0.118 [3.00] Min. 0.216 [5.50] Max. 0.197 [5.00] Min. 0.315 [8.00] Max. 0.709 [18.00] J Dia. 0.352 [8.94] 0.472 [12.00] Maximum Recommended Panel Thickness in Alum. K 0.114 [2.88] 0.161 [4.10] 0.278 [7.00] L M8 X 1.00 M11 X 1.00 Thd. M15 X 1.00 Thd. 0.075 [1.90] M 0.323 [8.20] 0.512 [13.00] 0.669 [17.00] 0.075 [1.90] N 0.320 [8.12] 0.512 [13.00] 0.689 [17.50] 0.094 [2.40] Q Dia. 0.092 [2.34] 0.126 [3.20] 0.100 [2.54] R 0.161 [4.10] 0.220 [5.60] 0.295 [7.50] S Dia. 0.323 [8.20] 0.441 [11.20] 0.598 [15.20] NOTE: 1) Recommended tightening torque for panel mount receptacle (0.452-0.678 N*M) for both D01 and D02. Dimensions are in inches [mm] 2/1 Dimensions are in inches [mm] www.hypertronics.com www.hypertronics.com 2/2 HYP_DOseries_supl_4prt.qxd:Layout 1 12/24/09 8:19 AM Page 6 D Series D Series D02 General Specifications D00 General Specifications 3 Pin 7 Pin 9 Pin 12 Pin 25 Pin 0.059 [1.50] 0.024 [0.60] 0.024 [0.60] 0.018 [0.50] 0.016 [0.40] 5 Pin Contact Diameter Contact Diameter 0.012 [0.30] Current Rating (Amps) Current Rating (Amps) 1 Contact Resistance (milliohms) Contact Resistance (milliohms) < 6.7 Extraction Force Per Contact (oz.) Extraction Force Per Contact (oz.) 0.35 to 1.6 Contact Life Cycles up to 100,000 Breakdown Voltage Between Contacts > 1000V Dielectric Withstanding Voltage 4 4 2.5 1 <5 <5 <8 <8 1.80 to 5.40 0.50 to 2.00 0.50 to 2.00 0.30 to 1.60 0.30 to 1.60 Contact Life Cycles 100,000 100,000 100,000 100,000 100,000 Breakdown Voltage Between Contacts > 2250 > 2000 > 1560 > 1000 > 1000 1650 1500 1150 750 750 Dielectric Withstanding Voltage >750V 8 <2 Contact Contact Socket Material Socket Material Beryllium copper wires and brass body (socket) Pin Material Pin Material Brass; gold over nickel (pin) Plating Material D01 General Specifications Accessories 3 Pin 7 and 9 Pin 12 Pin 25 Pin Crimp Tool AF8 AFM8 or M22520/2-01 AFM8 or M22520/2-01 AFM8 or M22520/2-01 Positioner TP688 K623 T870 T1914 4 Pin 9 Pin 0.024 [0.60] 0.024 [0.60] 0.016 [0.40] Removal Tool S/DEM5.0150 S/DEM1.0060 -- -- 4 4 1 Insertion Tool T1888 T1866 T1271 T1916 Contact Resistance (milliohms) <5 <5 <8 0.50 to 2.00 0.50 to 2.00 0.60 to 1.60 Contact Life Cycles 100,000 100,000 100,000 Breakdown Voltage Between Contacts > 2250V > 2250V > 1000V 1650V 1650V 750V Dielectric Withstanding Voltage -40 C to 125 3 Pin Current Rating (Amps) Extraction Force Per Contact (oz.) > 103 megohms at 500 VDC Temperature Rating -40 C to 125 C Contact Diameter Gold over nickel Insulation Resistance > 103 megohms at 500 VDC Temperature Rating Brass (pin) Plating Material Gold over nickel Insulation Resistance Beryllium copper wires and brass body (socket) Contact Socket Material Housing Options D00 5 Pin Receptacle Panel Mount Plug Beryllium copper wires and brass body (socket) Pin Material Brass (pin) Plating Material Gold over nickel Insulation Resistance 5 4 > 103 megohms at 500 VDC Temperature Rating Contact Options 1 3 2 -40 C to 125 C Example Part Numbers D00EEB503FRUTAH D00PB503MRUTH See part number configurator on page 2/10 for complete ordering information. Crimp Socket - 26-28 AWG Crimp Pin - 26-28 AWG Tools Accessories 3 Pin 4 Pin 9 Pin Crimp Tool AFM8 or (M22520/2-01) AFM8 or (M22520/2-01) AFM8 or (M22520/2-01) Positioner K547 K547 T1914 Removal Tool S/DEM1.0060 S/DEM1.0060 Insertion Tool T1866 T1866 -- T1916 Receptacle seen from mating side Dimensions are in inches [mm] 2/3 Crimp Tool Crimp Positioner Insertion Tool AFM8 or M22520/2-01 T1914 T1916 Dimensions are in inches [mm] www.hypertronics.com www.hypertronics.com 2/4 HYP_DOseries_supl_4prt.qxd:Layout 1 12/24/09 8:19 AM Page 8 D Series D01 3 Pin D Series Housing Options Example Part Numbers Receptacle Panel Mount Receptacle Cable Plug D01EEB306FRUTAH D01EPB306FRUTAH D01PB306MRUT D02 3 Pin Contact Options Crimp Socket - 22-26 AWG Crimp Socket - 18-20 AWG Solder Cup Socket - up to 22 AWG Crimp Pin - 22-26 AWG Crimp Pin -18-20 AWG Solder Cup Pin - up to 22 AWG Crimp Tool Crimp Positioner Removal Tool Insertion Tool AFM8 or M22520/2-01 K547 S/DEM1.0060 T1866 D01 4 Pin Housing Options Example Part Numbers Receptacle Panel Mount Receptacle Cable Plug D01EEB406FRUTAH D01EPB406FRUTAH D01PB406MRUT Crimp Tool Crimp Positioner Removal Tool Insertion Tool AF8 TP688 S/DEM5.0150 T1888 D02 7 Pin Housing Options Example Part Numbers Receptacle Panel Mount Receptacle Cable Plug D02EEB706FRUTAH D02EPB706FRUTAH D02PB706MRUT Contact Options See part number configurator on page 2/10 for complete ordering information. Receptacle Panel Mount Receptacle Cable Plug D01EEB904FRUTAH D01EPB904FRUTAH D01PB904MRUT Crimp Tool Crimp Positioner Insertion Tool Crimp Tool Crimp Positioner Removal Tool Insertion Tool AFM8 or M22520/2-01 K623 S/DEM1.0060 T1866 D02 9 Pin Housing Options Example Part Numbers Receptacle Panel Mount Receptacle Cable Plug D02EEB906FRUTAH D02EPB906FRUTAH D02PB906MRUT Contact Options See part number configurator on page 2/10 for complete ordering information. Crimp Socket - 22-26 AWG Solder Cup Socket - up to 22 AWG Crimp Pin - 22-26 AWG Solder Cup Pin - up to 22 AWG See part number configurator on page 2/10 for complete ordering information. Tools Receptacle seen from mating side Tools Receptacle seen from mating side Receptacle seen from mating side AFM8 or M22520/2-01 K547 S/DEM1.0060 T1866 Example Part Numbers Crimp Socket - 26-28 AWG Solder Cup Socket - up to 26 AWG Crimp Pin - 26-28 AWG Solder Cup Pin - up to 26 AWG Crimp Socket - 22-26 AWG Solder Cup Socket - up to 22 AWG Crimp Pin - 22-26 AWG Solder Cup Pin - up to 22 AWG Tools Housing Options Contact Options AFM8 or M22520/2-01 T1914 T1916 Dimensions are in inches [mm] 2/5 See part number configurator on page 2/10 for complete ordering information. Receptacle seen from mating side See part number configurator on page 2/10 for complete ordering information. Tools D01 9 Pin D02EEB315FRUTAH D02EPB315FRUTAH D02PB315MRUT Crimp Socket - 18 and 20 AWG Solder Cup Socket - up to 16 AWG Crimp Pin -18 and 20 AWG Solder Cup Pin - up to 16 AWG Contact Options Crimp Tool Crimp Positioner Removal Tool Insertion Tool Receptacle Panel Mount Receptacle Cable Plug Tools Receptacle seen from mating side Receptacle seen from mating side Example Part Numbers Contact Options See part number configurator on page 2/10 for complete ordering information. Tools Crimp Socket - 22-26 AWG Crimp Socket - 18-20 AWG Solder Cup Socket - up to 22 AWG Crimp Pin - 22-26 AWG Crimp Pin -18-20 AWG Solder Cup Pin - up to 22 AWG Housing Options Crimp Tool Crimp Positioner Removal Tool Insertion Tool AFM8 or M22520/2-01 K623 S/DEM1.0060 T1866 Dimensions are in inches [mm] www.hypertronics.com www.hypertronics.com 2 /6 HYP_DOseries_supl_4prt.qxd:Layout 1 12/24/09 8:19 AM Page 10 D Series D Series Combination Connectors Power and Signal D02 12 Pin Housing Options Example Part Numbers Receptacle Panel Mount Receptacle Cable Plug D02EEB125FRUTAH D02EPB125FRUTAH D02PB125MRUT Contact Options See part number configurator on page 2/10 for complete ordering information. Crimp Socket - 22-26 AWG Solder Cup Socket - up to 22 AWG Crimp Pin - 22-26 AWG Solder Cup Pin - up to 22 AWG * Two 8 Amp and seven 2.5 Amp Signal Contacts * Crimp Contacts D02 Power and Signal Crimp Tool Crimp Positioner Insertion Tool Housing Options Example Part Numbers Receptacle Panel Mount Receptacle Cable Plug D02EEB2504FRUTAH D02EPB2504FRUTAH D02PB2504MRUT Contact Options See part number configurator on page 2/10 for complete ordering information. Crimp Socket - 26-28 AWG Solder Cup Socket - up to 26 AWG Crimp Pin - 26-28 AWG Solder Cup Pin - up to 26 AWG Receptacle Panel Mount Plug D02EEB215/705FRUTAH D02PB215/705MRUT Contact Options See part number configurator on page 2/10 for complete ordering information. Tools AFM8 or M22520/2-01* T870 T1271 Crimp Tool Crimp Positioner (Pin) Crimp Positioner (Socket) Removal Tool Insertion Tool Receptacle seen from mating side D02 25 Pin Example Part Numbers* Power Socket - 16-20 AWG Power Pin - 16-20 AWG Signal Socket - 22-26 AWG Signal Pin - 22-26 AWG Tools Receptacle seen from mating side Housing Options Power AF8 T1164 TP688 T1124 -- Signal AFM8 T870 T870 -- T1215 General Specifications Contacts Power Signal Number of Contacts 2 7 Diameter 0.059 [1.50] 0.018 [0.50] Current Rating (Amps) 8 2.50 Contact Resistance < 2.0 milliohms < 8.0 milliohms Extraction Force 1.8 to 5.4 oz. 0.3 to 1.6 oz. Tools Receptacle seen from mating side Crimp Tool Crimp Positioner Insertion Tool AFM8 or M22520/2-01 T1914 T1916 Contact Material Pins Sockets Brass Beryllium copper wires and brass body Insulator Material Receptacle Plug Polycarbonate Polycarbonate Flammability UL94V0 Temperature Rating -40 C to 85 C Insulation Resistance > 10 Mohm at 500 VDC NOTE: *B = Black Polycarbonate Available in Power and Signal. Dimensions are in inches [mm] 2/7 Dimensions are in inches [mm] www.hypertronics.com www.hypertronics.com 2/8 HYP_DOseries_supl_4prt.qxd:Layout 1 12/24/09 8:19 AM Page 12 D Series D Series Combination Connectors Coax or Power and Signal D02 Coax or Power and Signal Ordering Information Housing Options Example Part Numbers1 Receptacle Panel Mount Receptacle Cable Plug D02EEB905FR1C1FRUTHA D02EPB905FR1C1FRUTHA D02PB905MR1C1MRUT Connector Housing Contact Options Coax Crimp Socket - RRG 316, RG316DB Coax Solder Cup Socket - RG405, T-Flex 405 Coax Crimp Pin - RG316, RG316DB Coax Solder Cup Pin - RG405, T-Flex 405 Power Crimp Socket - 12 AWG Power Crimp Pin - 12 AWG Signal Crimp Socket - 22-26 AWG Signal Solder Cup Socket - 22-26 AWG Signal Crimp Pin - 22-26 AWG Signal Solder Cup Pin - 22-26 AWG Receptacle seen from mating side D01 See part number configurator on page 2/10 for complete ordering information. Insulator Main Body Color Crimp Tool Crimp Die Set Crimp Positioner Removal Tool Insertion Tool Coax HX3 (Outer) AFM8 (Inner) T1958 (Outer) or T2019 (Outer for RG316DB) T1957 (Inner) T1982 - Power M309 - - - - T1981 T1982 - Signal AFM8 - - - - T870 - T1215 B 306 F R U TABH Plating D00, D01, D02 See Plating Reference Material U = Ultem 1010R P = Plug EE = Receptacle panel mount EP = Receptacle cable mount (EP Not available for 215/705 or 503 style) Terminal R = Crimp (shipped unassembled) D00 available with "R" termination only (for crimp or solder) Styles RR = Crimp for 18-20 AWG (D01/306 and D01/406 only. (shipped unassembled) S = Solder cup (shipped unassembled) B = Black D00 5 Pin = 503 Contact Arrangement D01 3 Pin = 306 D01 4 Pin = 406 D01 9 Pin = 904 D02 3 Pin = 315 D02 7 Pin = 706 Tools P D02 9 Pin = 906 D02 12 Pin = 125 D02 25 Pin = 2504 D02 Power/Signal = 215/705 Contact M = Male Gender F = Female *Note: Color code indicators are custom order only. D00 panel mount receptacle with 6" pigtail leads pretermination = D00EEB-001 ** Mounting options are available, see http://www.hypertronics.com/en/Products/circular-connectors/D-Series.aspx or call (978) 568-0451 for more information. D02 Coax or Power and Signal Ordering Information D02 Connector Housing Insulator Color P B 905 M R 1C1 M R U TH D02 Plating P = Plug EE = Receptacle panel mount EP = Receptacle cable mount B = Black See Plating Reference Material U = Ultem 1010R Terminal Styles R = Crimp S = Solder Contact Arrangement 905 Coax Contact Gender M = Male F = Female Signal Contact Gender M = Male F = Female Coaxial/Power 1C1 = RG316 (crimp) 1C2 = T-Flex 405, RG 405 (solder only, Cable Type Terminal Styles R = Crimp S = Solder cannot be used with crimp) 1C3 = RG316DB 1P1 = 12 AWG *Note: Color code indicators are custom order only. Plating Reference Male Pins: T = 10in gold (min) over nickel (NA 0n D00) TH = 50in gold (min) over nickel Female Sockets: TAH = 50in gold (min) over nickel on mating surface, gold flash over nickel on termination TABH = 50in gold (min) over nickel on mating surface, tin lead over nickel on termination (D & B only) NOTES: 1) H = Black Polyetherimide (High Temperature). 2) Available in Coax or Power and Signal. Dimensions are in inches [mm] 2 /9 Dimensions are in inches [mm] www.hypertronics.com www.hypertronics.com 2 / 10