0026 _ LEuISooo . LEM; / Electronic Connectors 3P SERIES PLASTIC CONNECTORS * Quick connect/disconnect design Lightweight PSU shell material * Contact arrangements from 6-18 pins, high voltage combined with 9 signals, and fiber optic configurations Revised 5/99 The Quality Choice 335 Tesconi Circle, Santa Rosa, CA 95401-4617 * PRO. Box 11488, Santa Rosa, CA 95406-1148 phone (800) 444-5366, (707) 578-8811 + fax (707) 578-0869 + e-mail lemous@lemo.ch + website http: /Awww.lemo.chSeries 3P The series 3P incorporates most technical features of the series B connectors such as the self-latching system, multiple keying system and crimp or solder contacts. These connectors were specifically designed for all applications requiring minimum weight, maximum electrical insulation values, together with high thermal and mechanical properties, as well as suitability for either vapor or gas sterilization* and for cold sterilization with a chemical product (for example 3M Glutarex). The series 3P are safety connectors and apart from the contacts utilize non-conductive materials and four different systems to prevent accidental cross mating, i.e. color coding, insert polarization and both housing and insert keying. Also available through LEMO USA is a family of miniature plastic connectors with 2-14 contacts. Please contact LEMO for more information on Redel connectors. Interconnections Straight Plug Fixed Sockets EBG Model Description FGG Straight plug with key and cable clamp EGG Fixed socket, nut fixing, with key _EBG Fixed socket with key, square flange (screw fixing) Part Section Showing Internal Components Straight Plug Fixed Socket @ outer shell @ shell @ latch sleeve e retaining nut retaining nut round nut colored ring colored ring insulator insulator male contact temale contact @ male contact (earthing) @ female contact (earthing) clamping sleeve clamp @ screw @ washer : + ei gland Technical Characteristics 9 Material and Treatment Mechanical, Electrical and Climatical | Component || Material | Standard | | Characteristics l[ Value | Standard | Method Outer shell, latching lp. Watertightness sleeve, other parts Polysulfone (PSU) MIL-P-46120 MR (mated connectors) IP64 IEC 529 Sealing glands Silicone rubber FS ZZ-R765 Cable retention force >200N MIL-STD-1344A | 2009.1 70 shore hardness Retention force 40N MIL-STD-1344A | 2007.1 insulator PEEK MIL-P-46183 crimped contacts * uu Retention force Contact force fit contacts >180N MIL-STD-1344A | 2007.1 Surface Insulation resistance || = 4912 | MIL-STD-1344A | 3003.1 Component Material (Standard) treatment (um) contact/contact Cu | Ni | Au Insulation resistance 12 etn. | | contact/screen >10"* Q MIL-STD-1344A | 3003.1 male solder Brass (ASTM C 385) | 0.5) 3 | 0.6 - - Operating temp. -50C + 150C (-58F + 302F) (earthing)? & male Brass (ASTM C 345) |0.5| 3 | 0.5 steam, 130C (266F) femal Ider & femal *Sterilization steam + formol, 70C (158F) lemale solder & female 9 oF crimp & female (earthing) Bronze (ASTM C 544)| 0.5] 3 | 0.5 gas, 60C (140F) The surface treatment standards are as follows: 1N = 0.102 kg Nickel FS-QQ-N-290A / Gold MIL-G-45204C type 1, class 00 *Please contact LEMO USA for more information. Revised 5/99 Data subject to change. 2 . LEM] Electronic Connectors 335 Tesconi Circle, Santa Rosa, CA 95401-4617 + P.O. Box 11488, Santa Rosa, CA 95406-1148 phone (800) 444-5366, (707) 578-8811 + fax (707) 578-0869 + e-mail lemous@lemo.ch + website http: //Awww.lemo.ch onPart Number Example | | nr a co For FGG Model only Model: page 2 @ Collet: see below For FGG Model only Series: 3P Collet type: D Contact type: W = Male or Female Solder Type: page 4 Y = Male or Female Crimp Housing: P = PSU Insulator: L = PEEK FGG.3P.306.PLWD75G Straight plug, Series 3P, polysulfone housing, PEEK insulator, male solder contact, type D collet for 6.7 to 7.5 range diameter cable, grey colored ring on front of shell (other colors available). Dimensions (See page 2 for Model Descriptions) FGG.3P EGG.3P Collet Variant Cable OD Ring Ring Ref. min, | max Ref. color Ref. color 75 6.7 | 7.5 A blue M brown 7. . B i N lack 85 6 | 88 white R blac Note: The variant position of the part number 95_||_ 86 | 9.5 G_|| grey red is used to specify the color of the coding ring. J |Lyellow V_|Lgreen The standard color is grey. Note: All dimensions are in millimeters. Data subject to change. Revised 5/99 2. LEM; ) 3 reno 335 Tesconi Circle, Santa Rosa, CA 95401-4617 - PO. Box 11488, Santa Rosa, CA 95406-1148 phone (800) 444-5366, (707) 578-8811 + fax (707) 578-0869 + e-mail lemous@lemo.ch + website http: /jfwww.lemo.chTypes Muitipole and Mixed: HV + LV Low Voltage (LV) High Voltage (HV) pet lo < A > D =| 2 als > % s 18 |, |o | 5/8 o/s |s |s Si 2) so |SlslalSelSSISE\SS\ ai s\ BR) SiSelss|<s) <2 25/51/81) 8|2|S=2|5=| =| #218) 5/8] 5/Ssl5e/28) Se ei] a | 2|8(8)/6)2=/S=/P=/e= ec] F|/S|S/Se/SE/S8| F9 306 641/09) @| @} 09/13) 27)/39)]6) -|]-] - - - 22 20-22-24 310 1041/09) @| @/ 08), 11) 24);393 )5)]-]-] - - - 22 20-22-24 314 3P 1441/09, @| @| 04; 06) 1.2/1.7) 4) -] -] - - - 22 20-22-24 318 18+1};0.7| @ 06}09)/19)27)3/]/-]-] - ~ - 26 -- 709 9+1}0.9} @| @; 04) 06 |] 12] 1.7 | 4] 1 109/075) 56} 80] 22 20-22-24 @ Available 1) See accessories for crimping tools on page 5. Mixed: fiber optic + LV Reference Low Voltage Contact FO Contact} 3 | _ Type _ Type oS o| OO] @ = 7+8l|Zl pS|po/2 |g | < o S = . Hols | 6 S =e 3 Fijre|}s| 2/2/38) &/S8/S8lesleo|388 5 ais 6 | = |85|85/89|B82/a5 i 3 Q O /OS/OS5/F2ieFL|ro 96H | 92H 1 94+1 | 0.9 @ | 400 | 600; 1200} 1800) 4 3P 96K | 92K 1 | 1141] 0.7 e 600 | 900 | 1800) 2700] 3 Note: 1) The additional contact is for grounding. *Contact must be ordered separately. Revised 5/99 4 SL eR Wh 335 Tesconi Circle, Santa Rosa, CA 95401-4617 + PO. Box 11488, Santa Rosa, CA 95406-1148 phone (800) 444-5366, (707) 578-8811 + fax (707) 578-0869 + e-mail lemous@lemo.ch + website http: /www.lemo.ch Data subject to change.Accessories Strain Relief in | = Part Number Cut Cable oD max. | min. A 49 4 GMA.3P.050.SN B 5.9 5 Cc {| 69 6 The cable on the FGG plug can be protected by a strain relief accom- modating cable outside diameters ranging from 3 to 6 mm. To adapt the strain relief diameter to the cable outside diameter simply cut the conical extremity of the strain relief to the appropriate size. Tooling Spanner with notch for securing collet nut > Spanner for securing the socket nut > Manual crimping tool Part Number DCP91.019.HN DCP.91.026.HN Finishing Cover Part Number EBG.3P.260.UG Gray EBG.3P.260.UN | Black A finishing cover is supplied with all EBG fixed sockets with square flanges. To order a spare cover use the above part number. Cut-out and Torque for Collet Nut Panel cut-out Model - | oT 6 | - a Component a EGG 20.1} 3 - 34 | || Panel nut 2.3 EBG 20.1} 3 | 3.1 or M3} 31 | 20 || Insert nut 0.5 Fixing screw 2.5 iN = 0.102 kg Positioners | Supplier || PartNumber | LEMO DPC.91.701.V") DANIELS |} MH860) Connector Positioner 1) According to specification MIL-C-22520/7-01 Series Contact | Conductor |} Male contact | Female contact @ AWG part number part number [| 3P | 09 | 20-22-24 |[ DCE.91.093.BVC | DCE.91.093.BVM| Data subject to change. Revised 5/99 w. a 5 Electronic Connectors 335 Tesconi Circle, Santa Rosa, CA 95401-4617 + P.O. Box 11488, Santa Rosa, CA 95406-1148 phone (800) 444-5366, (707) 578-8811 * fax (707) 578-0869 e-mail lemous@lemo.ch + website http: //www.lemo.chAssembly Instructions aoc Receptacle 1. Outershell 5. Collet nut 2. Key-Ring 6. Nut 3. Insulator 7. Contact 4. Female contact 2. are used to suit your particular cable jacket diameter. Strip cable to dimensions shown below: Solder Contacts 3. 4. She Terminate contacts using solder method. Assemble the connector. Eleven different keying options are available and must be matched for proper mating. The keying options are labeled A, B, C, D, E, F, G, H, J, K, and L on the rear of the insulators with the standard being key A. The alignment tab on the plug cable clamp sleeve and receptacle outershell should be inserted into the desired keying slot. Revised 5/99 Plug 1. Outershell 8. Screw 2. Inner latch sleeve 9. Clamping covers 3. Key-Ring 10. Front gasket 4. Collet nut 11. Rear gasket 5. Insulator 12. Sealing sleeve 6. Contact 13. Washer 7. Cable clamp sleeve . For the plug, slide collet nut, washer, rear gasket and cable clamp sleeve onto cable. Make sure that the proper clamping covers Crimp Contacts 3. Prepare crimp tool (M22520/7-01) by inserting positioner DCE.91.093.BVC for the male contacts, DCE.91.093.BVM for the female contacts, and setting the selector on the proper position number. AWG Position Number 20 6 22 5 24 4 Crimp the contacts on the conductors making sure that the conductor strands are visible in the circular inspection window located on the side of the crimp contact. After crimping, make sure to carefully remove the crimped contacts from the crimping tool to prevent damage to the spring clips. Insert contacts in rear (end with white markings) of insulator until they click into position. Contacts and grounding pin may be removed, if necessary, by gently sliding the extraction tool (DCC.91.090.5LA) over the contact and into the insulator. Once the extraction tool has seated, press the button on the back end of the tool. Grounding pin can be soldered or crimped. Handles up to 14 AWG. Data subject to change. 6 fife 335 Tesconi Circle, Santa Rosa, CA 95401-4617 P.O. Box 11488, Santa Rosa, CA 95406-1148 phone (800) 444-5366, (707) 578-8811 + fax (707) 578-0869 * e-mail lemous@lemo.ch + website http: /Awww.lemo.chLEMOs Family of Quality Connectors LEMO manufactures precision engineered circular self-latching quick connect-disconnect electronic connectors for a wide variety of applications. Keyed Connectors (multi and mixed contact configurations) B Series Features: Contact arrangements from 2-64 pins and mixed configura- tions including coaxial, triaxial, fiber optic, fluidic/pneumatic and high voltage * Wire gauges range from 8-30 AWG. Vacuum sealed shells Alignment key on the shell which prevents errors in alignment. Polarized keying system which enables keying exclusivity and prevents accidental cross mating of similar connectors. High contact density in a small amount of space. Contact terminations in either solder, crimp, or printed circuit. S Series Features: Contact arrangements from 1-106 pins and mixed configurations including coaxial, triaxial, fluidic/pneumatic and high voltage. * Wire gauges from 4-26 AWG. * Hermaphroditic inserts which assure proper contact alignment and quick-disconnect design. Contact terminations in solder or printed circuit. Vacuum sealed shells. C & G Series (compact) Connectors: Multiple and coaxial contact connectors in a specially designed short shell for space saving applications. Environmentally Sealed Keyed Connectors K Series Features: Environmental connectors with triple wall construction to provide water and dust resistance. * Mechanically keyed. * Contact configurations identical to the B Series Connectors. E Series Features: Environmental connectors with triple wall construction to provide water and dust resistance. Hermaphroditic inserts. * Contact configurations identical to the S Series Connectors. NIM-CAMAC Coaxial Miniature Connectors 00-NIM-CAMAC - 50 ohm: (Nuclear Instrumentation Module, Computer Automated Measurement and Control). Recommended cables: RG.58C/U RG.180B/U RG.316/U RG.174A/U RG.187A/U CCE.99.281.505 RG.178B/U RG.188A/U CCH.99.281.505 RG.179B/U RG.196A/U HF-2114 Datwyler Other Coaxial /Triaxial Connectors 01-MINAX Series - 50 ohm: LEMOs smallest coaxial connectors. Recommended cables: RG.174A/U RG.196A/U CCE.99.281.505 RG.178B/U RG.316 /U CCH.99.281.505 RG.188A/U 0A-Telecommunications Series 50 & 75 ohm: Designed with contacts to accommodate the following cables: Data subject to change. RG.58C/U CCH.99.281.505 LEMO RG.59B/U 2YCY (0.4/2.5) Siemens RG.174A/U 2YCCY (0.4/2.5) Siemens RG.179B/U 0722 102 11 001 Philips RG.316/U 0722 102 29 011 Philips CCE.99.281.505 LEMO HF-5408/1 Datwyler Standard Series Coaxial and Triaxial Connectors: Other 50 and 75 ohm coaxial and triaxial connectors are available to accommodate cables up to .886/22.0mm. These are also availabie in an environmentally sealed design. Video Triax Connectors: LEMOs triaxial series is designed for video camera applications. Recommended cables: 8232-Belden 12766601-F&G HF-2426-Datwyler 8233-Belden 12765700-F&G 9232-Belden 9267-Belden 10070-C-G14-BIW 10069-C-G20-BIW 12766700-F&G 12766400-F&G 4.6/1.0EFTX-Fujikura Other LEMO Connectors Underwater Connectors - 03 Series and V Series: * Available in 50 ohm coaxial, triaxial, mixed and multicontact configurations up to 48 pins. Accommodates a maximum cable of 23.5mm. * O-ring seals and locking nut to assure against water penetration and accidental unmating. * Watertightness and stability guaranteed for up to 870 psi or severe vibration conditions. High Voltage Series: S Series High Voltage Connectors available in a large range of sizes featuring teflon inserts and a time proven design. * Y Series High Voitage Connector in a long shell design insuring mechanical mating prior to contact engagement. * OS and 1S Series High Voltage Connectors distinguished by their favorable size to voltage relationship. * Multi High Voltage Connectors in sizes 4B and 5B for applications where multiple high voltage contacts are desired. Fiber Optic Connectors: LEMO's fiber optic connectors are designed for single mode and multimode transmission on single or multi-fibers. Terminations are made by the cut and epoxy/ polish method. A full range of fiber sizes are available. Plastic Connectors: Plastic connectors in PSU or autoclave- able PE! shells ranging in contact arrangements from 26 contacts accommodating a cable of 2.7-9mm. Fluidic Connectors: Available in single or multiple tubes as well as mixed with electrical contacts with working pressure up to 2 bar (29 psi). Thermocouple Series: LEMOs Thermocouple connectors are designed to assure continuous and accurate monitoring of hostile environments where extreme surface or ambient temperatures, gases or liquids must be controlled. Cable Assemblies: LEMO manufactures complete cable assemblies with both coaxial and multi-conductor cables. Assemblies can be fabricated from customer-owned cables or LEMO can provide all materials. LEMO capabilities include cable assembly design, fabrication, continuity and capacitance testing, and heat stamped cable or shrink marker identification. Custom Designs: For more information please contact LEMO. Revised 5/99 . LEMME; 1 7 335 Tesconi Circle, Santa Rosa, CA 95401-4617 + P.O. Box 11488, Santa Rosa, CA 95406-1148 phone (800) 444-5366, (707) 578-8811 + fax (707) 578-0869 + e-mail lemous@lemo.ch + website http: //jwww.lemo.chPlease contact LEMO USA for more information on LEMOs full line of quality connectors. Revised 5/99 Data subject to change. 335 Tesconi Circle, Santa Rosa, CA 95401-4617 P.O. Box 11488, Santa Rosa, CA 95406-1148 phone (800) 444-5366, (707) 578-8811 + fax (707) 578-0869 e-mail lemous@lemo.ch + website http: //www.lemo.ch 5/99 3000