1
CSM_E5CK_DS_E_3_1
Digital Controller
E5CK
Advanced, Compact Digital Controllers
IP66/NEMA4 (indoor use) front face.
Modular structure, one-stock type.
Heating/cooling control.
Serial communications (RS-232C and RS-485).
Temperature and analog inputs.
High-accuracy: 100 ms sampling (for analog input).
Advanced tuning which includes fuzzy self-tuning.
Conforms to international EMC and safety standards.
Refer to Safety Precautions for All Temperature Controllers.Refer to E5
@
K Operation for operating
procedures.
Model Number Structure
Model Number Legend
Refer to the following when ordering set models.
1. Constant Value/Program
Blank:Constant value
T: Program
2. Control Output 1/Control Output 2
AA: Without Output Unit (field interchangeable)
RR: Relay/Relay
QR: Pulse (NPN)/Relay
CR: Linear (4 to 20 mA)/Relay
VR: Linear (0 to 10 V)/Relay
QQ: Pulse (NPN)/Pulse (NPN)
3. Auxiliary Output
1: Auxiliary output (1 point)
4. Option
01: RS-232C serial communication
03: RS-485 serial communication
B: Event input (1 point)
F: Transfer output (4 to 20 mA)
Note: E5CK-VR1 and E5CK-QQ1 are not available, but with options.
Ordering Information
List of Models
Note: A single Output Unit and Option Unit can be mounted to each Base Unit.
1 2 3 4
E5CK-@@@@
Description Model Specification
Base Unit E5CK-AA1 AC100-240 Base Unit
E5CK-AA1-500 AC100-240 Base Unit with terminal cover
E5CK-TAA1 AC100-240 Standard model
E5CK-TAA1-500 AC100-240 Standard model with terminal cover
Description Model Specification
Output Unit E53-R4R4 Relay/Relay
E53-Q4R4 Pulse (NPN)/Relay
E53-Q4HR4 Pulse (PNP)/Relay
E53-C4R4 Linear (4 to 20 mA)/Relay
E53-C4DR4 Linear (0 to 20 mA)/Relay
E53-V44R4 Linear (0 to 10 V)/Relay
E53-Q4Q4 Pulse (NPN)/Pulse (NPN)
E53-Q4HQ4H Pulse (PNP)/Pulse (PNP)
E5CK
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Inspection Report
The Digital Controller can be provided together with an inspection report.
Refer to the following legend with the suffix “K” when ordering a model provided together with an inspection report.
E5CK-AA1-K, E53-CKF-K
Accessories (Order Separately)
Note: The Rubber Packing is provided with the Digital Controller.
Specifications
Ratings
Note: 1. Do not use the output from an inverter as the power supply. Refer to Safety Precautions for All Temperature Controllers.
2. The E5CK-T does not support fuzzy self-tuning.
Input Ranges
Platinum Resistance Thermometer
Description Model Specification
Option Unit E53-CK01 RS-232C
E53-CK03 RS-485
E53-CKB Event input: 1 point
E53-CKF Transfer output (4 to 20 mA)
Name Model
Terminal Cover E53-COV07
Name Model
Rubber Packing Y92S-29
Item 100 to 240 VAC type
Supply voltage 100 to 240 VAC, 50/60 Hz
Power consumption 15 VA
Operating voltage range 85% to 110% of rated supply voltage
Input Thermocouple: K, J, T, E, L, U, N, R, S, B, W, PLII
Platinum resistance thermometer: JPt100, Pt100
Current input: 4 to 20 mA, 0 to 20 mA
Voltage input: 1 to 5 V, 0 to 5 V, 1 to 10 V
Input impedance Current input: 150
Voltage input: 1 M min.
Control output According to Output Unit (see Output Unit Ratings and Characteristics)
Auxiliary output SPST-NO, 1 A at 250 VAC (resistive load)
Control method ON/OFF or 2-PID control (with auto-tuning)
Setting method Digital setting using front panel keys
Indication method 7-segment digital display and LEDs
Other functions According to Option Unit (see Output Unit Ratings and Characteristics)
Input (switch selectable) JPt100 Pt100
Range °C199.9 to 650.0 199.9 to 650.0
°F199.9 to 999.9 199.9 to 999.9
Resolution (°C/°F)
(main setting and alarm)
01
E5CK
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Thermocouple
Note: Setting number is factory-set to 2 (K1).
Thermocouple W is W/Re 5-26 (tungsten rhenium 5, tungsten rhenium 26).
Current/Voltage
Input (switch
selectable)
(See note.)
K1 K2 J1 J2 T E L1 L2 U N R S B W PLII
Range °C200
to
1,300
0.0 to
500.0
100
to 850
0.0 to
400.0
199.9
to 400.0
0 to
600
100
to 850
0.0 to
400.0
199.9
to 400.0
200
to
1,300
0 to
1,700
0 to
1,700
100 to
1,800
0 to
2,300
0 to
1,300
°F300
to
2,300
0.0 to
900.0
100
to
1,500
0.0 to
750.0
199.9
to 700.0
0 to
1,100
100
to
1,500
0.0 to
750.0
199.9
to 700.0
300
to
2,300
0 to
3,000
0 to
3,000
300 to
3,200
0 to
4,100
0 to
2,300
Resolution (°C/
°F) (main setting
and alarm)
2 3 4 5 6 7 8 9 10 111213141516
Input (switch selectable) Current input Voltage input
4 to 20 mA 0 to 20 mA 1 to 5 V 0 to 5 V 0 to 10 V
Range One of following ranges depending on results of scaling
1999 to 9999
199.9 to 999.9
19.99 to 99.99
1.999 to 9.999
Resolution (°C/°F)
(main setting and alarm)
17 18 19 20 21
E5CK
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Characteristics
Note: The indication accuracy of the K1, T, and N thermocouples at a temperature of 100°C or less is ±2°C ±1 digit maximum. The indication
accuracy of the U, L1, and L2 thermocouples at any temperature is ±2°C ±1 digit maximum.
The indication accuracy of the B thermocouple at a temperature of 400°C or less is unrestricted.
The indication accuracy of the R and S thermocouples at a temperature of 200°C or less is ±3°C ±1 digit maximum.
The indication accuracy of the W thermocouple at any temperature is (±0.3% of the indicated value or ±3°C, whichever is greater) ±1digit
maximum.
The indication accuracy of the PLII thermocouple at any temperature is (±0.3% or ±2°C, whichever is greater) ±1 digit maximum.
Indication accuracy (See note.) Thermocouple:
(±0.3% of indication value or ±1°C, whichever greater) ±1 digit max.
Platinum resistance thermometer:
(±0.2% of indication value or ±0.8°C, whichever greater) ±1 digit max.
Analog input: ±0.2% FS ±1 digit max.
Hysteresis 0.01% to 99.99% FS (in units of 0.01% FS)
Proportional band (P) 0.1% to 999.9% FS (in units of 0.1% FS)
Integral (reset) time (I) 0 to 3,999 s (in units of 1 s)
Derivative (rate) time (D) 0 to 3,999 s (in units of 1 s)
Control period 1 to 99 s (in units of 1 s)
Manual reset value 0.0% to 100.0% (in units of 0.1%)
Alarm setting range 1,999 to 9,999 or 199.9 or 999.9 (decimal point position dependent on input type)
Set time 0 to 99 hrs 59 min or 0 to 99 min 59 s
Program capacity 4 patterns, 16 steps (possible to use up to 4 patterns with the communications function.)
Programming method Time or ramp setting method
Time accuracy ±0.2% (±500 ms) of the set value
Sampling period Temperature input: 250 ms
Current/voltage input: 100 ms
Insulation resistance 20 MΩ min. (at 500 VDC)
Dielectric strength 2,000 VAC, 50/60 Hz for 1 min between terminals of different polarities
Vibration resistance Malfunction: 10 to 55 Hz, 10 m/s2 (approx. 1G) for 10 min each in X, Y, and Z directions
Destruction: 10 to 55 Hz, 20 m/s2 (approx. 2G) for 2 hrs each in X, Y, and Z directions
Shock resistance Malfunction: 200 m/s2 min. (approx. 20G), 3 times each in 6 directions
(100 m/s2 (approx. 10G) applied to the relay)
Destruction: 300 m/s2 min. (30G), 3 times each in 6 directions
Ambient temperature Operating: 10°C to 55°C (with no icing)/3-year warranty period: –10°C to 50°C
Storage: 25°C to 65°C (with no icing)
Ambient humidity Operating: 35% to 85%
Degree of protection Front panel: NEMA4 for indoor use (equivalent to IP66)
Rear case: IEC standard IP20
Terminals: IEC standard IP00
Memory protection Non-volatile memory (number of writings: 100,000 operations)
Weight Approx. 170 g;
Adapter: approx. 10 g
EMC Emission Enclosure: EN55011 Group 1 class A
Emission AC Mains: EN55011 Group 1 class A
Immunity ESD: EN61000-4-2: 4 kV contact discharge (level 2)
8 kV air discharge (level 3)
Immunity RF-interference: ENV50140: 10 V/m (amplitude modulated, 80 MHz to 1 GHz)
(level 3)
10 V/m (pulse modulated, 900 MHz)
Immunity Conducted Disturbance: ENV50141: 10 V (0.15 to 80 MHz) (level 3)
Immunity Burst: EN61000-4-4: 2 kV power-line (level 3)
2 kV I/O signal-line (level 4)
Approved standards UL61010C-1, CSA 22.2 No. 61010-1
Conforms to EN61326-1: 2006, EN61010-1 (IEC61010-1)
Conforms to VDE0106/part 100 (Finger Protection), when the separately-ordered terminal cover is
mounted.
E5CK
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Output Unit Ratings and Characteristics
Option Unit Ratings and Characteristics
Note: Event input is used for switching the target value, run or stop command, or automatic and manual mode with an external signal input.
Model Control output 1/Control output 2
E53-R4R4 Relay / Relay
E53-Q4R4 Voltage (NPN) / Relay
E53-Q4HR4 Voltage (PNP) / Relay
E53-C4R4 4 to 20 mA / Relay
E53-C4DR4 0 to 20 mA / Relay
E53-V44R4 0 to 10 mA / Relay
E53-Q4Q4 Voltage (NPN) / Voltage (NPN)
E53-Q4HQ4H Voltage (PNP) / Voltage (PNP)
Output Type Specifications
Relay
Voltag e (NP N)
Voltag e (PNP)
250 VAC. 3 A
12 VDC, 20 mA (with short-circuit protection)
12 VDC, 20 mA (with short-circuit protection)
0 to 10 V
4 to 20 mA
0 to 10 VDC, Permissible load impedance:
1 k min., Resolution: Approx. 2600
4 to 20 mA, Permissible load impedance:
500 max., Resolution: Approx. 2600
Model Specifications
E53-CKB Event input Contact input:
ON: 1 k max., OFF: 100 k min.
No-contact input:
ON: residual voltage 1.5 V max., OFF: leakage current 0.1 mA max.
E53-CK01 Communications RS-232C Transmission method: Half-duplex
Synchronization method: Start-stop synchronization (asynchronous method)
Baud rate: 1.2/2.4/4.8/9.6/19.2 kbps
E53-CK03 RS-485
E53-CKF Transfer output 4 to 20 mA DC:
Permissible load impedance: 500 max.
Resolution: approx. 2,600
E5CK
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Nomenclature
Dimensions
Note: All units are in millimeters unless otherwise indicated.
Operation Indicators
A/M Key
No. 1 Display
No. 2 Display
Up Key/Down Key
Display Key
OUT1
Lights when the pulse output
function assigned to control
output 1 turns ON.
OUT2
Lights when the pulse output
function assigned to control
output 2 turns ON.
SUB1
Lights when the output
function assigned to auxiliary
output 1 turns ON.
MANU
Lights when the manual
operation mode.
STOP
Lights during operation has
stopped.
RMT
Lights during remote
operation.
AT
Flashes during auto-tuning.
Press to select the auto operation or
manual operation.
Press for less than 1 s to shift the
display to the next parameter. When
this key is pressed for 1 s or more,
the menu screen will be displayed in
any case.
Press to increase or decrease the
value on the No.2 display.
Displays the set point, set point
during SP ramp, manipulated
variable, or parameter settings.
Displays the process value or
parameter symbols.
58
53 × 53 13 100
44.8 × 44.8
48
45+0.6
0
45+0.6
0
E5CK
Panel Cutouts
65 min.
60 min.
Note: 1. Recommended panel thickness is 1 to 5 mm.
2. Maintain the specified vertical and horizontal
mounting space between each Unit. Units must not
be closely mounted vertically or horizontally.
E5CK
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Terminal Cover
Unit Label (Order Separately)
E53-COV07
(With rivet)
Y92S-L1
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)
from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
2009.4
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2009 All Right Reserved.