XG5S-2501 - OMRON ELECTRONIC COMPONENTS

IDC Sockets for Discrete Wires XG5 1

IDC Sockets for Discrete Wires

XG5

Trouble-free discrete-wire termination with IDC

Sockets that mate with XG4 and XG8 Plugs.

• Two-row, IDC construction and insulation barrel offers high

reliability and large-current (3 A) discrete wiring capability.

• Adaptable to a variety of covers for space-saving and

discrete wire termination.

• By using the simple, unique top lock-lever system, these Con-

nectors can be locked to either the XG8B/XG8W Unshrouded

Plugs (with right-angle terminals) or XG4C Box-type Plugs.

• Conforms to UL standards (file no. E 103202). (Except

XG5S models)

• RoHS Compliant.

■Construction

Cover (Semi-cover or Hood

Cover) Semi-cover shown here.

Socket (with polarizing guide)

Polarizing guide

IDC contacts

Lance

Wire can be connected without

stripping cable insulation.

Two-slot connection

Insulation barrel

Solderless Contact

■Ratings and

Characteristics

Note: For standard 0.15-mm gold plating.

Rated current 1 A (AWG28)

2 A (AWG26)

3 A (AWG24)

Rated voltage 300 VAC

Contact resistance 20 mΩmax. (at 20 mV,

100 mA max.)

Insulation

resistance

1,000 MΩmin.

(at 500 VDC)

Dielectric strength 650 VAC for 1 min (leakage

current: 1 mA max.)

Connector insertion 1.96 N max. per contact

Contact removal 0.29 N min. (with test

gauge, 0.64 x 0.64 mm)

Insertion durability

(See note.)

50 times

Ambient

temperature

Operating: −55 to 85°C

(with no icing)

■

urrent and Temperature

haracteristics

Use the temperature data shown below as a reference for selecting current values and wires.

Rise in temperature (°C)

UL1061 AWG24 (XG5M-2032-N)

UL1007 AWG26 (XG5M-2035-N)

20 wires

wires

Temp. rise limit 10 wires

10 wires

wires

2 wires

Current flow (A)

Rise in temperature (°C)

Current flow (A)

UL1061 AWG24

UL1007 AWG26

Flow rate = (no. of contacts used) × 100%

(total no. of contacts)

Temp. rise limit

2IDC Sockets for Discrete Wires XG5

■Materials and Finish

Note: For non-standard plating, contact your OMRON representative.

■

Applicable Wires and Contact Sizes

Note: The contact numbers are marked on the contact insulation barrels.

Assembled Configuration

■Insulation Displacement (IDC) versus Crimp Termination

IDC termination provides the following advantages over crimp style termination, when using discrete wires;

•Overall cost is lower, because less manhours are required. Wire

stripping is eliminated and inspection is easier.

•IDC termination provides consistent quality, improving yield.

•XG5 terminals are installed in the socket housing at the factory,

simplifying the Bill of Material and parts control.

•Optional replacement IDC terminals facilitates re-configuration of wiring.

Assembly

Applicable Mating Plugs

Housing Fiber-glass reinforced PBT resin

(UL94V-0)/black

Contacts Mating end Phosphor-bronze/nickel base,

0.15-μm gold plating (See note.)

Terminals Phosphor-bronze/nickel base,

2.0-μm solder plating

Cover Fiber-glass reinforced polyamide

resin (UL94V-0)/black

Cable tie Polyamide resin (UL94V-0)/natural

Size #1 AWG24 (For UL-1061) Insulation outside diameter:

1.1 to 1.3 mm}

Core structure: 7 strands or

Size #2 AWG28 or AWG26 (For

UL-1007)

Socket Wire

Discrete wires

Connections

IDC Tool

Hood Cover

Cover

Semi-cover

Vertical

Horizontal

Assembled unit

Double-row

Assembled

Simple IDC Tool

(See the “XG@ - Assembly Tooling and Accessories”

datasheet for details.)

Double rows

with polarity

guide

(lockable)

Double rows

with polarity

guide

(lockable)

Double rows

with polarity

guide

(lockable)

XG4A

PCB Plugs with Long Locks

XG4A

PCB Plugs w/o Lock Lever

XG4A

PCB Double-row Plugs

(See Note 3)

XG4E

IDC Flat Cable Plugs

XG4C

PCB Box-type Plugs

XG8W/XG8B

Double-row Unshrouded Plugs

Note: 1. See XG4 and XG8 datasheets

for plug dimensions.

2. When using the XG4A or XG4C,

the number of XG4A or XG4C's

polarity slots must be the same

as the number of XG5M-N polar-

ity guides.

3. Mount external Lock Levers after

soldering.

IDC Sockets for Discrete Wires XG5 3

Double-row Sockets

■XG5M-N

Dimensions

Ordering Information

Note: 1. The 10-contact XG5M-1031-N and XG5M-1034-N have no polarizing guides.

2. The distance between slots is 22.86 mm for the two guides on 50, 60, and 64-contact Connectors.

3. See the XG4 and XG8 datasheets for Mating Plug information.

4. Applicable discrete wire is AWG24 (UL1061) for size #1.

5. Applicable discrete wire is AWG28 to AWG26 (UL-1007) for size #2.

Size no.

Polarizing guide

Models with no polarizing guide

XG5M-1031-N (size #1)

XG5M-1034-N (size #2)

Models with polarizing guide

XG5M-@@32-N (size #1)

XG5M-@@33-N (size #1)

XG5M-@@35-N (size #2)

XG5M-@@36-N (size #2)

Dimensions

No. of

contacts

Dimensions (mm)

10 17.3 10.16

14 22.3 15.24

16 24.9 17.78

20 30.0 22.86

26 37.6 30.48

30 42.7 35.56

34 47.7 40.64

40 55.4 48.26

50 68.1 60.96

60 80.8 73.66

64 85.8 78.74

Appearance

No. of contacts No. of

polarizing guide

Size #1 Size #2

10 0 XG5M-1031-N XG5M-1034-N

1XG5M-1032-N XG5M-1035-N

14 1 XG5M-1432-N XG5M-1435-N

16 1 XG5M-1632-N XG5M-1635-N

20 1 XG5M-2032-N XG5M-2035-N

26 1 XG5M-2632-N XG5M-2635-N

30 1 XG5M-3032-N XG5M-3035-N

34 1 XG5M-3432-N XG5M-3435-N

40 1 XG5M-4032-N XG5M-4035-N

50 1 XG5M-5032-N XG5M-5035-N

2XG5M-5033-N XG5M-5036-N

60 1 XG5M-6032-N XG5M-6035-N

2XG5M-6033-N XG5M-6036-N

64 1 XG5M-6432-N XG5M-6435-N

2XG5M-6433-N XG5M-6436-N

4IDC Sockets for Discrete Wires XG5

Semi-covers

■XG5S

Semi-covers are used to cover the IDC termination area and insulation barrels, after wiring is completed. If the entire socket needs to covered, use

XG5S Hood Covers.

Dimensions

Ordering Information

Note: One Semi-cover is used per termination row. Each XG5M Connector requires two semi-covers. Semi-covers are not packaged in pairs.

Assembled Dimensions (Socket with Semi-cover)

XG5S-@@01

mens

ons

No. of

contacts

Dimensions (mm)

5 17.3

7 22.3

8 24.9

10 30.0

13 37.6

15 42.7

17 47.7

20 55.4

25 68.1

30 80.8

32 85.8

No. of

contacts

Model Applicable Connector

5XG5S-0501 XG5M103@-N

7XG5S-0701 XG5M-143@-N

8XG5S-0801 XG5M-163@-N

10 XG5S-1001 XG5M-203@-N

13 XG5S-1301 XG5M-263@-N

15 XG5S-1501 XG5M-303@-N

17 XG5S-1701 XG5M-343@-N

20 XG5S-2001 XG5M-403@-N

25 XG5S-2501 XG5M-503@-N

30 XG5S-3001 XG5M-603@-N

32 XG5S-3201 XG5M-643@-N

Dimensions

No. of

contacts

Dimensions (mm)

10 17.3 32.0

14 22.3 37.1

16 24.9 39.6

20 30.0 44.7

26 37.6 52.3

30 42.7 57.4

34 47.7 62.5

40 55.4 70.1

50 68.1 82.8

60 80.8 95.5

64 85.8 100.6

MIL Plug + Semi-cover

lPl

ug +

Semi-cover +

Lock Lever

IDC Sockets for Discrete Wires XG5 5

Hood Covers

■XG5S

Dimensions

Ordering Information

Note: Hood Covers are packaged / shipped with left and right halves. Includes cable tie.

Vertical

XG5S-@@12

(Left and right halves)

Dimensions

No. of

contacts

Dimensions (mm)

ABC

20 30.0 23.8 8.8

26 37.6 31.4 11.4

30 42.7 36.5 15.1

Horizontal

XG5S-@@22

(Left and right halves)

Dimensions

No. of

contacts

Dimensions (mm)

ABCD

34 47.7 38.7 32.0 14.6

40 55.4 40.7 34.0 16.6

50 68.1 44.1 39.4 20.0

60 80.8 47.4 42.8 23.4

Appearance Vertical Horizontal

No. of contacts

(double rows)

Model (See note.) Model (See note.)

20 XG5S-2012 —

26 XG5S-2612 —

30 XG5S-3012 —

34 — XG5S-3422

40 — XG5S-4022

50 — XG5S-5022

60 — XG5S-6022

6IDC Sockets for Discrete Wires XG5

Assembled Dimensions (Socket and Hood Cover)

Applicable Plugs

•XG4A, XG4C, XG4E and XG8 are recommended.

•XG4C and XG8 Plugs do not have locks. To prevent accidental

removal, use a Lock Lever (XG4Z-0002, XG5Z-0002). (Lock Levers

cannot be used with XG8W Straight Terminal Connectors.)

•When mounting the XG8 Original Plug (with right-angle terminals)

to a circuit board, be sure that the cover is positioned off the board

as shown below.

Vertical Hood Cover

Dimensions

No. of

contacts

Dimensions (mm)

20 30.0 44.7

26 37.6 52.3

30 42.7 57.4

Assembled Unit

Plug + Vertical Hood Cover

Horizontal Hood Cover

Dimensions

No. of

contacts

Dimensions (mm)

ABCDEF

34 47.7 39.0 45.7 62.5 46.4 53.1

40 55.4 41.0 47.7 70.1 48.4 55.1

50 68.1 46.4 51.1 82.8 53.8 58.5

60 80.8 49.8 54.4 95.5 57.2 61.8

Assembled Unit

Plug + Horizontal Hood Cover

Original Plug Cover

Board

XG5

Edge7 mm max.

IDC Sockets for Discrete Wires XG5 7

XG5 Accessories

■Top Lock Levers

■Spare Contacts

Contact Removal Tool

XY2E-0001

Used to remove contacts, which need to be replaced or reconfigured,

from the housing.

Replacing Contacts

Use only this tool to remove incorrect IDC contacts.

1. Remove the cover.

2. Insert the tool into the housing lance holes and push the lance

into the housing.

3. Pull out the contact while holding the lance down.

4. Insert a new contact.

■XG5 IDC Assembly Tools

See the “XG@- Assembly Tooling and Accessories” datasheet for details regarding manual and automated IDC Termination tools (part numbers

XY2B-7006 and XY2B-2104-N)

Material: Polyamide resin

(UL94V-2)/natural

Material: Polyamide resin

(UL94V-2)/natural

XG5Z-0002 - “Lock Lever”

Use to lock unshrouded, double-row, right-angle Plugs (XG8B

and XG8W) to XG5 or XG4 mating sockets.

XG4Z-0002 - “Lock Lever II”

Use to lock XG4C Box-type Plugs.

Mounting the Lock Lever

For Sockets with polarity guides, mount the

Lock Lever to the tab to lock the Socket to the

Unshrouded Plug as shown in the diagram on

the right.

Model

XG5Z-0002

XG4Z-0002

Size no.

XG5W-0031-N (Size #1)

XG5W-0034-N (Size #2)

Note: 1. These Contacts can be used as re-

placements if a wrong connection

is made.

2. The applicable wire for size No. 1 is

AWG24 (UL-1061). The applicable

wire for size No. 2 is AWG26 to

AWG28 (UL-1007).

Model

XG5W-0031-N

XG5W-0034-N

Lance Holding

Par t

XY2E-0001

Lance hole

Housing

8IDC Sockets for Discrete Wires XG5

Precautions

■Correct Use

IDC Connectors

•For best results, use only the XG5 IDC Tool. (See the “XG@-

Assembly Tooling and Accessories” datasheet.)

•Contact your OMRON representative for details on the XG5 IDC Tool.

•Check the Contact size (No. 1 or No 2) and wire size before connecting.

•OMRON has a IDC Tool Reference Manual. Contact your OMRON

representative to request a copy.

Mounting the Cover

•The cover is used to protect the connection position and prevent

shorting out.

Mounting the Semi-cover

•See the above diagram.

1. Insert part A of the Semi-cover into part B of the Socket.

2. Push the claws on both sides of the Semi-cover onto the Socket.

3. Make sure the claws are firmly inserted in the slots.

4. To protect the wires, use cable ties to bind wires that may be sub-

ject to tension even when a Semi-cover is used.

Mounting the Hood Cover

Vertical Hood Cover

•See the above diagram.

1. Insert the claws of part A of the Hood Cover into the slots.

2. Insert claws B on the Hood cover into part C on the other part of

the Hood Cover.

3. Wrap the wires with a cable tie.

Horizontal Hood Cover

•Follow the mounting procedure for the vertical cover.

•The left and right parts of the cover are different. Assemble care-

fully.

XG5M-N Double-row Socket Contact Numbers XG4M Terminal Numbers

•The Contact numbers on the Double-row Assembled Socket match

the numbers on the XG4M Flat Cable MIL Socket. (See the above

diagrams.)

•When making IDC connections on the Double-row Assembled Con-

nector, use the polarity guide to distinguish the front and back.

(Note: The 10-contact Connector does not have a guide.)

Slot

Claw

Semi-cover

Cable tie

Triangular mark Terminal

numbers Polarizing guide

Triangular mark Not marked on connector.

IDC Sockets for Discrete Wires XG5 9

MEMO

10 IDC Sockets for Discrete Wires XG5

OMRON ON-LINE

Global - http://www.omron.com

USA - http://www.components.omron.com

Cat. No. G042-E-01 Printed in USA

OMRON ELECTRONIC

COMPONENTS LLC

55 E. Commerce Drive, Suite B

Schaumburg, IL 60173

847-882-2288

09/14 Specifications subject to change without notice

All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which

can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.