TDA2030A 18 W hi-fi amplifier and 35 W driver Features Output power 18 W at VS = 16 V / 4 with 0.5% distortion High output current Very low harmonic and crossover distortion Short-circuit protection Thermal shutdown Pentawatt (vertical) Description The TDA2030A is a monolithic IC in a Pentawatt package intended for use as a low-frequency class-AB amplifier. With VS max = 44 V it is particularly suited for more reliable applications without regulated supply and for 35 W driver circuits using low-cost complementary pairs. Figure 1. July 2011 The TDA2030A provides high output current and has very low harmonic and crossover distortion. The device incorporates a short-circuit protection system comprising an arrangement for automatically limiting the dissipated power so as to keep the operating point of the output transistors within their safe operating range. A conventional thermal shutdown system is also included. Table 1. Device summary Order code Package TDA2030AV Pentawatt (vertical) Typical application Doc ID 1459 Rev 2 1/23 www.st.com 23 Device overview 1 TDA2030A Device overview Figure 2. Pin connections (top view) Figure 3. Test circuit Table 2. Thermal data Symbol Rth (j-case) Table 3. Parameter Thermal resistance junction-case Unit 3 C/W max. Absolute maximum ratings Symbol Parameter Value Unit 22 V Vs Supply voltage Vi Input voltage Vi Differential input voltage 15 V Io Peak output current (internally limited) 3.5 A Ptot Total power dissipation at Tcase = 90 C 20 W - 40 to + 150 C Tstg, Tj 2/23 Value Vs Storage and junction temperature Doc ID 1459 Rev 2 TDA2030A Table 4. Device overview Electrical characteristics (Refer to the test circuit, VS = 16 V, Tamb = 25 C unless otherwise specified) Symbol Parameter Test condition Min. Typ. Max. Unit 22 V 50 80 mA 6 Vs Supply voltage Id Quiescent drain current Ib Input bias current VS = 22 V 0.2 2 A Vos Input offset voltage VS = 22 V 2 20 mV Ios Input offset current 20 200 nA d = 0.5%, Gv = 26 dB f = 40 to 15000 Hz PO Output power VS = 19 V; Po = 15 W; RL= 4 RL= 8 RL= 8 15 10 13 RL= 4 18 12 16 W 100 kHz 8 V/sec 80 dB BW Power bandwidth SR Slew rate Gv Open loop voltage gain f = 1 kHz Gv Closed loop voltage gain f = 1 kHz Total harmonic distortion Po = 0.1 to 14 W; RL= 4 f = 40 to 15 000 Hz; f = 1 kHz Po = 0.1 to 9 W, f = 40 to 15 000Hz RL= 8 0.08 0.03 d 25.5 26 26.5 dB % 0.5 d2 Second order CCIF intermodulation distortion PO = 4W, f2 - f1 = 1kHz, RL = 4 0.03 % d3 Third order CCIF intermodulation distortion f1 = 14 kHz, f2 = 15 kHz 2f1 - f2 = 13 kHz 0.08 % B = Curve A 2 V eN Input noise voltage B = 22Hz to 22kHz 3 B = Curve A 50 iN Input noise current B = 22Hz to 22kHz 80 10 V pA 200 pA RL = 4, Rg = 10k, B = Curve A S/N Signal-to-noise ratio Ri Input resistance (pin 1) SVR Supply voltage rejection PO = 15W 106 dB PO = 1W 94 dB 5 M 54 dB 145 C (open loop) f = 1 kHz RL = 4 , Rg = 22 k 0.5 Gv = 26 dB, f = 100 Hz Tj Thermal shutdown junction temperature Doc ID 1459 Rev 2 3/23 Device overview TDA2030A Figure 4. Single supply amplifier Figure 5. Open loop-frequency response 4/23 Figure 6. Doc ID 1459 Rev 2 Output power vs. supply voltage TDA2030A Device overview Figure 7. Total harmonic distortion vs. output Figure 8. power (test using rise filters) Figure 9. Large signal frequency response Two-tone CCIF intermodulation distortion Figure 10. Maximum allowable power dissipation vs. ambient temp. Doc ID 1459 Rev 2 5/23 Device overview TDA2030A Figure 11. Output power vs. supply voltage Figure 12. Total harmonic distortion vs. output power Figure 13. Output power vs. input level Figure 14. Power dissipation vs. output power 6/23 Doc ID 1459 Rev 2 TDA2030A Device overview Figure 15. Single-supply high-power amplifier (TDA2030A + BD907/BD908) Figure 16. PC board and component layout for the single-supply high-power amplifier Doc ID 1459 Rev 2 7/23 Device overview Table 5. Symbol Vs Id Po Gv SR TDA2030A Typical performance of the single-supply high-power amplifier Parameter Supply voltage Quiescent drain current Output power Voltage gain Slew rate d Total harmonic distortion Vi Input sensitivity S/N Signal-to-noise ratio Test conditions Vs = 36 V d = 0.5%, RL = 4 , f = 40 z to 15 Hz Vs = 39 V Vs = 36 V d = 10%, RL = 4 , f = 1 kHz Vs = 39 V Vs = 36 V f = 1 kHz f = 1kHz Po = 20 W; f = 40 Hz to 15 kHz Gv = 20 dB, f = 1 kHz, Po = 20 W, RL = 4 RL = 4 , Rg = 10 k, B = Curve A Po = 25 W Po = 4 W Min. 19.5 Typ. Max. Unit 36 50 44 V mA 35 28 W W 44 35 20 8 0.02 0.05 W W dB V/s % % 890 20.5 mV 108 100 Figure 17. Typical amplifier with spilt power supply Figure 18. PC board and component layout for the typical amplifier with split power supply 8/23 Doc ID 1459 Rev 2 dB dB TDA2030A Device overview Figure 19. Bridge amplifier with split power supply (PO = 34 W, VS = 16 V) Figure 20. PC board and component layout for the bridge amplifier with split power supply Doc ID 1459 Rev 2 9/23 Multiway speaker systems and active boxes 2 TDA2030A Multiway speaker systems and active boxes Multiway loudspeaker systems provide the best possible acoustic performance since each loudspeaker is specially designed and optimized to handle a limited range of frequencies. Commonly, these loudspeaker systems divide the audio spectrum into two or three bands. To maintain a flat frequency response over the hi-fi audio range, the bands covered by each loudspeaker must overlap slightly. Imbalance between the loudspeakers produces unacceptable results, therefore it is important to ensure that each unit generates the correct amount of acoustic energy for its segment of the audio spectrum. In this respect it is also important to know the energy distribution of the music spectrum to determine the cutoff frequencies of the crossover filters (see Figure 21). As an example, a 100 W three-way system with crossover frequencies of 400 Hz and 3 kHz would require 50 W for the woofer, 35 W for the midrange unit and 15 W for the tweeter. Figure 21. Power distribution vs. frequency Both active and passive filters can be used for crossovers, but today active filters cost significantly less than a good passive filter using air cored inductors and non-electrolytic capacitors. In addition, active filters do not suffer from the typical defects of passive filters: power less increased impedance seen by the loudspeaker (lower damping) difficulty of precise design due to variable loudspeaker impedance. Obviously, active crossovers can only be used if a power amplifier is provided for each drive unit. This makes it particularly interesting and economically sound to use monolithic power amplifiers. In some applications, complex filters are not really necessary and simple RC low-pass and high-pass networks (6 dB/octave) can be recommended. The results obtained are excellent because this is the best type of audio filter and the only one free from phase and transient distortion. 10/23 Doc ID 1459 Rev 2 TDA2030A Multiway speaker systems and active boxes The rather poor out-of-band attenuation of single RC filters means that the loudspeaker must operate linearly well beyond the crossover frequency to avoid distortion. A more effective solution, "Active Power Filter" by STMicroelectronics is shown in Figure 22. Figure 22. Active Power Filter The proposed circuit can realize combined power amplifiers and 12 dB/octave or 18 dB/octave high-pass or low-pass filters. In practice, at the input pins of the amplifier two equal and in-phase voltages are available, as required for the active filter operation. The impedance at the pin (-) is of the order of 100 , while that of the pin (+) is very high, which is also what was wanted. The component values calculated for fc = 900 Hz using a Bessek 3rd order Sallen and Key structure are : C1 = C2 = C3 22 nF R1 8.2 k R2 5.6 k R3 33 k Using this type of crossover filter, a complete 3-way 60 W active loudspeaker system is shown in Figure 23. It employs 2nd order Butterworth filters with the crossover frequencies equal to 300 Hz and 3 kHz. The midrange section consists of two filters, a high-pass circuit followed by a lowpass network. With VS = 36 V the output power delivered to the woofer is 25 W at d = 0.06% (30 W at d = 0.5%). The power delivered to the midrange and the tweeter can be optimized in the design phase taking in account the loudspeaker efficiency and impedance (RL = 4 to 8 ). It is quite common that midrange and tweeter speakers have an efficiency 3 dB higher than woofers. Doc ID 1459 Rev 2 11/23 Multiway speaker systems and active boxes Figure 23. 3-way 60 W active loudspeaker system (VS = 36 V) 12/23 Doc ID 1459 Rev 2 TDA2030A TDA2030A 3 Musical instruments amplifiers Musical instruments amplifiers Another important field of application for active systems is music. In this area the use of several medium power amplifiers is more convenient than a single high-power amplifier, and it is also more realiable. A typical example (see Figure 24) consists of four amplifiers each driving a low-cost, 12-inch loudspeaker. This application can supply 80 to 160 WRMS. Figure 24. High-power active box for musical instrument Doc ID 1459 Rev 2 13/23 Transient intermodulation distortion (TIM) 4 TDA2030A Transient intermodulation distortion (TIM) Transient intermodulation distortion is an unfortunate phenomen associated with negativefeedback amplifiers. When a feedback amplifier receives an input signal which rises very steeply, i.e. contains high-frequency components, the feedback can arrive too late so that the amplifiers overloads and a burst of intermodulation distortion will be produced as in Figure 25. Since transients occur frequently in music this obviously a problem for the designer of audio amplifiers. Unfortunately, heavy negative feedback is frequency used to reduce the total harmonic distortion of an amplifier, which tends to aggravate the transient intermodulation (TIM situation). The best known method for the measurement of TIM consists of feeding sine waves superimposed onto square waves, into the amplifier under test. The output spectrum is then examined using a spectrum analyser and compared to the input. This method suffers from serious disadvantages : the accuracy is limited, the measurement is a rather delicate operation and an expensive spectrum analyser is essential. A new approach applied by STMicroelectronics to monolithic amplifiers measurement is fast, cheap (it requires nothing more sophisticated than an oscilloscope) and sensitive - and it can be used for values as low as 0.002% in high-power amplifiers. Figure 25. Overshoot phenomenon in feedback amplifiers 14/23 Doc ID 1459 Rev 2 TDA2030A Transient intermodulation distortion (TIM) The "inverting-sawtooth" method of measurement is based on the response of an amplifier to a 20 kHz sawtooth waveform. The amplifier has no difficulty following the slow ramp, but it cannot follow the fast edge. The output will follow the upper line in Figure 26 cutting of the shaded area and thus increasing the mean level. If this output signal is filtered to remove the sawtooth, direct voltage remains which indicates the amount of TIM distortion, although it is difficult to measure because it is indistinguishable from the DC offset of the amplifier. This problem is neatly avoided in the IS-TIM method by periodically inverting the sawtooth waveform at a low audio frequency as shown in Figure 27. Figure 26. 20 kHz sawtooth waveform Figure 27. Inverting sawtooth waveform In the case of the sawtooth in Figure 27 the mean level was increased by the TIM distortion, for a sawtooth in the other direction, the opposite is true. The result is an AC signal at the output whose peak-to-peak value is the TIM voltage, which can be measured easily with an oscilloscope. If the peak-to-peak value of the signal and the peak-to-peak of the inverting sawtooth are measured, the TIM can be found very simply from: V OUT TIM = ------------------------ 100 V sawtooth In Figure 28 the experimental results are shown for the 30 W amplifier using the TDA2030A as a driver and a low-cost complementary pair. A simple RC filter on the input of the amplifier to limit the maximum signal slope (SS) is an effective way to reduce TIM. Doc ID 1459 Rev 2 15/23 Transient intermodulation distortion (TIM) TDA2030A Figure 28. TIM distortion versus output power The diagram of Figure 29 originated by STMicroelectronics can be used to find the slew rate (SR) required for a given output power or voltage and a TIM design target. For example if an anti-TIM filter with a cutoff at 30 kHz is used and the max. peak-to-peak output voltage is 20 V then, referring to the diagram, a slew rate of 6 V/ms is necessary for 0.1% TIM. As shown slew rates of above 10 V/ms do not contribute to a further reduction in TIM. Slew rates of 100 V/ms are not only useless but also a disadvantage in hi-fi audio amplifiers because they tend to turn the amplifier into a radio receiver. Figure 29. TIM design diagram (fC = 30 kHz) 16/23 Doc ID 1459 Rev 2 TDA2030A 5 Power supply Power supply Using a monolithic audio amplifier with non-regulated supply voltage, it is important to design the power supply correctly. For any operation it must provide a supply voltage less than the maximum value fixed by the IC breakdown voltage. It is essential to take into account all the operating conditions, in particular mains fluctuations and supply voltage variations with and without load. The TDA2030A (VS max = 44 V) is particularly suitable for substitution of the standard IC power amplifiers (with VS max = 36 V) for more reliable applications. An example, using a simple full-wave rectifier followed by a capacitor filter, is shown in Table 6 and in the diagram of Figure 30. Figure 30. DC characteristics of 50 W non-regulated supply Table 6. DC characteristics of 50 W non-regulated supply DC output voltage (Vo) Mains Secondary (220 V) voltage Io = 0 Io = 0.1 A Io = 1 A + 20% 28.8 V 43.2 V 42 V 37.5 V + 15% 27.6 V 41.4 V 40.3 V 35.8 V + 10% 26.4 V 39.6 V 38.5 V 34.2 V - 24 V 36.2 V 35 V 31 V - 10% 21.6 V 32.4 V 31.5 V 27.8 V - 15% 20.4 V 30.6 V 29.8 V 26 V - 20% 19.2 V 28.8 V 28 V 24.3 V A regulated supply is not usually used for the power output stages because its dimensioning must be done taking into account the power to supply in the signal peaks. They are only a small percentage of the total music signal, with consequently large overdimensioning of the circuit. Doc ID 1459 Rev 2 17/23 Power supply TDA2030A Even if, with a regulated supply, higher output power can be obtained (VS is constant in all operating conditions), the additional cost and power dissipation do not usually justify its use. Using non-regulated supplies, there are fewer design restrictions. In fact, when signal peaks are present, the capacitor filter acts as a flywheel, supplying the required energy. In average conditions, the continuous power supplied is lower. The music power/continuous power ratio is greater in this case than for the case of regulated supply, with space saving and cost reduction. 18/23 Doc ID 1459 Rev 2 TDA2030A 6 Application recommendation Application recommendation The recommended values of the components are those shown in the application circuit of Figure 17. Different values can be used, please refer to the guidelines in Table 7. Table 7. Comp. Recommended values of components for a typical amplifier Recom. value Purpose R1 R2 22 k 680 Closed loop gain setting Closed loop gain setting Non inverting input biasing R3 22 k R4 1 R5 3 R2 C1 1 F Input DC decoupling C2 22 F Inverting DC decoupling C3, C4 C5, C6 C7 0.1 F 100 F 0.22 F Supply voltage bypass Supply voltage bypass Frequency stability C8 1 ------------------2BR1 Upper frequency cutoff D1, D2 1N4001 Frequency stability Upper frequency cutoff Larger than Smaller than recommended value recommended value Increase of gain Decrease of gain(1) Increase of input impedance Danger of oscillation at high frequencies with inductive loads Poor high-frequency attenuation Smaller bandwidth Decrease of gain Increase of gain Decrease of input impedance Danger of oscillation Increase of low-frequency cutoff Increase of low-frequency cutoff Danger of oscillation Danger of oscillation Larger bandwidth Larger bandwidth To protect the device against output voltage spikes 1. The value of closed loop gain must be higher than 24 dB. Doc ID 1459 Rev 2 19/23 Protections TDA2030A 7 Protections 7.1 Short-circuit protection The TDA2030A has an original circuit which limits the current of the output transistors. This function can be considered as being peak power limiting rather than simple current limiting. It reduces the possibility that the device gets damaged during an accidental short-circuit from AC output to ground. 7.2 Thermal shutdown The presence of a thermal limiting circuit offers the following advantages: 20/23 1. An overload on the output (even if it is permanent), or an above-limit ambient temperature can be easily supported since Tj cannot be higher than 150 C. 2. The heatsink can have a smaller factor of safety compared with that of a conventional circuit. There is no possibility of device damage due to high junction temperature. If, for any reason, the junction temperature increases up to 150 C, the thermal shutdown simply reduces the power dissipation and the current consumption. Doc ID 1459 Rev 2 TDA2030A Protections Figure 31. Pentawatt (vertical) mechanical data and package dimensions DIM. A C D D1 E E1 F F1 G G1 H2 H3 L L1 L2 L3 L4 L5 L6 L7 L9 L10 M M1 V4 V5 DIA MIN. mm TYP. 2.40 1.20 0.35 0.76 0.80 1.00 3.20 6.60 3.40 6.80 17.55 15.55 21.2 22.3 17.85 15.75 21.4 22.5 2.60 15.10 6.00 2.10 4.30 4.23 3.75 4.5 4.0 3.65 MAX. MIN. 4.80 1.37 2.80 0.094 1.35 0.047 0.55 0.014 1.19 0.030 1.05 0.031 1.40 0.039 3.60 0.126 7.00 0.260 10.40 10.40 18.15 0.691 15.95 0.612 21.6 0.831 22.7 0.878 1.29 3.00 0.102 15.80 0.594 6.60 0.236 2.70 0.083 4.80 0.170 4.75 0.167 4.25 0.148 40 (Typ.) 90 (Typ.) 3.85 0.143 inch TYP. 0.134 0.267 0.703 0.620 0.843 0.886 0.178 0.157 MAX. 0.188 0.054 0.11 0.053 0.022 0.047 0.041 0.055 0.142 0.275 0.41 0.409 0.715 0.628 0.850 0.894 0.051 0.118 0.622 0.260 0.106 0.189 0.187 0.187 OUTLINE AND MECHANICAL DATA Weight: 2.00gr Pentawatt V 0.151 L L1 E M1 A M D C D1 L5 V5 L2 H2 L3 F E E1 V4 G G1 H3 Dia. F F1 L9 H2 L4 L10 L7 L6 V4 RESIN BETWEEN LEADS PENTVME 0015981 F In order to meet environmental requirements, ST offers these devices in different grades of ECOPACK(R) packages, depending on their level of environmental compliance. ECOPACK(R) specifications, grade definitions and product status are available at: www.st.com. ECOPACK(R) is an ST trademark. Doc ID 1459 Rev 2 21/23 Revision history 8 Revision history Table 8. Document revision history Date Revision Oct-2000 1 Initial release. 2 Added Features Added Table 1: Device summary Removed minimum value from Pentawatt (vertical) package dimension H3 (Figure 31) Revised general presentation, minor textual updates 13-Jul-2011 22/23 TDA2030A Changes Doc ID 1459 Rev 2 TDA2030A Please Read Carefully: Information in this document is provided solely in connection with ST products. STMicroelectronics NV and its subsidiaries ("ST") reserve the right to make changes, corrections, modifications or improvements, to this document, and the products and services described herein at any time, without notice. All ST products are sold pursuant to ST's terms and conditions of sale. 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